INSTALLATION INSTRUCTIONS FOR THE TL 10-30-50 KITS

For Printable Instructions: Click Here

STEP 1

• Cut a 12" area around the crack(s) using a masonry saw when using the 3" and 6" staples.

• For 12" and 18" staples, cut out a window using the template provided. Cut at least 3" on either side of the template to cut wide.

• Using a small hammer drill, carefully chip the plaster inside the wide-cut area.

Note: If the pool is already de-plastered, skip this step.

STEP 2

• Using the provided templates, trace and mark cutouts along the crack, spacing them approximately 12 inches apart.

• Alternate between 6" and 3" templates as you move along the crack.

Note: There is no need to alternate staple sizes when using 12" or 18" staples.

• Mark the drill holes on each side of the crack using the circular guides on the templates.

STEP 3

• Use a ½" masonry bit at each drill mark to drill into the structure at least 4" deep.

Note: Drilling deeper will not affect performance.

STEP 4

• Use a masonry saw with a 4½" diamond blade to cut along the marked cutout lines to a depth of approximately 2".

• Carefully chip out the area within the cut to create a recess for the staple.

STEP 5

• Clean all cutouts and cracks thoroughly, removing dust and debris.

STEP 6

• Assemble the Torque Lock unit.

• Apply the provided epoxy into the pre-drilled holes.

• Insert the staple pins into the holes.

• Push the staple back until the locking plate is secured.

Tip: You may need to gently tap the staple into place using a hammer or mallet.

⚠️ IMPORTANT: Avoid getting epoxy on the cam or locking plate.

STEP 7

• Ensure the ratchet square faces inward when positioning the staple, as shown in the diagram.

STEP 8

• Insert the torque wrench into the ratchet square using a ⅜" ratchet attachment.

• Turn clockwise to tighten.

Torque specifications:

• 3"/6"/12"/18" staples: 22 ft-lbs

⚠️ If a second crack is within 5 feet, set torque to 12 ft-lbs.

⚠️ DO NOT exceed the recommended torque OR turn more than 180 degrees, whichever comes first.

STEP 9

• Create a shallow "V-Cut" along the structural crack using a diamond or carbide blade.

• Clean out the cracks of dust and debris.

• Use non-shrinking hydraulic cement to fill the cracks and cutouts.

• Trowel the cement tightly into place, ensuring no air pockets or voids are left.

• Once the repair is complete, you can apply your desired finish: plaster, paint, tile, marcite, cool deck, etc.